Flat-Pack Assembly: Advantages and Disadvantages

‘Flat packed’ refers to a product that is sold unassembled, with all major components lying in flat sheet form in a box. Customer has to do simple assembly.

  • Cheaper to post, because takes up less space;
  • Manufacturer saves money, because doesn’t have to assemble products themselves
  • Product can often be purchased for less (manufacturer does not have to assemble, and generally passes savings onto the customer, to encourage them to purchase the product);
  • Less likely to get damaged while transported (i.e. packaging would crush if assembled) – offers protecting during transit – better quality control (QC)Allows large or crushable items to be shipped more easily (for example, much better for packaging to be sent flat packed).Saves on storage space;
  • Often easier for customers to transport items home (easier to fit in cars and through narrow doorways and tight-fitting spaces).
  • Can be frustrating and time-consuming for customer to construct the item, particularly if instructions are unclear to follow. Can require a reasonable amount of strength or technical proficiency (elderly customers may find assembly of heavy components difficult). Assembly needs to be simple and well explained.
  • The product can appear ‘cheaper’ and lower quality than ready made products, which have the entire finishing process under the control of the manufacturer.