Production Process Diagram Examples for Design & Technology

Cambridge Design & Technology students often have to produce diagrams illustrating a particular production process. This typically involves sketches and annotations organised in sequence, showing steps involved, such as: gathering materials, marking out, cutting, shaping/forming, joining, fitting, assembling and finishing. Here we offer key guidelines for answering these questions and provide several examples, illustrating possible ways of formatting answers.

Attaching a transparent window in a package

Production process method for Paper 1: Product Design
Examiner example of a production process for creating an acetate window in a packaging design.

Don’t forget to include the process of scoring lines

  • Scoring means to make an indentation in the surface of a material that acts as a fold line
  • Helps make clean, straight, precise fold lines
  • Prevents cracking or tearing of the material when folded
  • Made using a scoring tool (often a dull scalpel blade, back of a knife, or wheel) is pressed into the material.
  • This creates a shallow depression without cutting through the material
  • The depth and width of the score line can be adjusted based on the material thickness and desired fold
  • Can be manual or by machine for large-scale production of packaging etc

Cutting a net from cardboard (by hand)

how to mark out a net on cardboard
Sequence diagram showing how to mark out a net on cardboard – don’t forget to describe scoring the fold lines!

Making a model from styrofoam

Process for cutting styrofoam
Process for cutting and assembling styrofoam block

Making a stencil using CAD/CAM

Making a stencil using CAD/CAM
Making a stencil using CAD/CAM. Note: In an exam situation, the drawings can be simpler than those shown here!
Sample production process question in AS Design & Technology

Other production processes (AS/A2 students only)

Creating a basic screwed butt joint from timber

how to create a butt joint
Showing the first steps in creating an MDF butt joint with countersunk screws and glue.
Cordless Drill Basics | Beginner
How To Countersink a Screw

Note: You can also buy separate countersink bits that can be used after the initial is drilled.

Cutting wood by hand

How to Saw Straight & Square Across Wood | Paul Sellers

Sample examination questions (IGCSE Paper 5)

Examiner comment: This question required candidates to complete process boxes to show the tools or equipment they would use to carry out the two processes. Candidates who gave specific types of knives and adhesives achieved the best results.